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Vehicle Fuel & Thermal Applications

Passenger & Cargo Vehicle Fuel

Methanol is an affordable substitute for gasoline and diesel in countries that are looking to transition away from fuels that result in high levels of air pollution.

Methanol’s efficient combustion, safety, ease of distribution and wide availability around the world make it an attractive alternative fuel for transportation. Methanol can be used as a transportation fuel in three ways:

Additives or fuel blends – Methanol is used to manufacture methyl tertiary-butyl ether (MTBE), a gasoline additive that reduces tailpipe air emissions, and to produce fuels like biodiesel which is a diesel alternative. By 2025, the average output of biodiesel and similar fuels is anticipated to increase by 30 per cent from 2019 levels. Methanol is also used in gasoline blends around the world at high volume percentages (50-100 per cent), mid (15-30 per cent) and low blends (3-5 per cent).

An early adopter, China has been using methanol and methanol blends since the 1980s. Both India and Denmark launched methanol-blend fuel stations in 2022, and other countries—including Israel, Germany, India, New Zealand, the U.K., and Italy—are at the assessment or near-commercial stage for low-level methanol fuel blending.

Fuel for passenger vehicles – In China, increasingly stringent air quality standards are supporting the adoption of methanol as a cleaner-burning vehicle fuel. By the end of 2023, approximately 140 M100 (100 per cent methanol fuel) filling stations were operating in China’s Shaanxi, Shanxi, Gansu and Guizhou provinces to service approximately 30,000 M100 sedans and methanol hybrid passenger cars (running on 100 per cent methanol). Collectively, this demand represents approximately 507,000 tonnes of methanol per year.

Fuel for heavy-duty vehicles – Methanol is a diesel substitute for heavy-duty vehicles. Commercial trucks are another emerging opportunity in China, where Geely Auto Group has developed the world’s first pure methanol combustion heavy-duty truck. As of 2023 there were 4,000 methanol heavy-duty trucks in operation in China. Geely has ambitions to manufacture and market up to 50,000 such trucks by 2026, representing methanol demand of approximately 5,000,000 tonnes per year.

Cleaner-Burning Thermal Applications

Methanol can be used as a fuel for thermal applications, including industrial boilers, kilns, heating furnaces and cooking fuel. When used in thermal applications, it has significantly lower air emissions (NOx, SOx, and PM) than coal and other fossil fuels.

Industrial uses, heating and potential for power generation – Growing demand for methanol as an industrial boiler and kiln fuel has been driven largely by China, where industrial boilers are used extensively to generate heat and steam for various industrial applications and kilns. Industrial boilers have traditionally been coal-fueled in China. However, environmental regulations being phased in by the Chinese government are prompting a transition to cleaner burning fuels (including methanol) that can reduce impacts on local air quality and related human health. Chinese residential buildings, restaurants and homes are also using methanol as a lower air emission and affordable heating alternative to burning coal.

Cooking fuel – Methanol has been used as a cleaner-burning cooking fuel in Africa, China and India for the past two decades. A 2020 study by China Association of Alcohol and Ether Clean Fuel and Automobiles found that more than half of China’s use of methanol as energy (excluding MTBE and MTO) is as cooking fuel. With 2.6 billion people around the globe relying on solid biomass, kerosene or coal as their primary cooking fuel, methanol could play a role in scaling access to cleaner cooking fuels.

Methanex recently worked with industry partners to draft a group standard for cooking fuel, which was officially published by China Association of Rural Energy Industry (CAREI) in November 2021. The standard, implemented in January 2022, is used by local governments to supervise the use of methanol-fueled cooking stoves.

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